Ken,
Thanks for the reply. To clarify, it's not a backup. It's an archive. I.e., it is not periodic snapshots of changing data, it is the one and only copy of data that is not in active use anymore (actually we have two separate redundant archives). We have to maintain archives of all the data we collect for 7 years, and we collect a lot of data. The reason the archive spans tape is so we don't waste a bunch of space at the end of each tape (we have some large files).
So there is no way to duplicate tapes byte-for-byte? If I found a 3rd party program that did this, would it work? I.e., could I then swap in the exact duplicate and "fool" Backup Exec? Would I run into trouble with some unique ID stored in MIC? Does BE use MIC at all? I know there are hardware solutions that claim to duplicate tapes.
If I decide to go the route of duplicating the backup sets at the end of the archive, will I have a problem if I just remove the "bad" tapes from the robot once their backup sets are duplicated onto good tapes? Will BE crash/choke/etc. if it gets to the end of a tape and can't find the rest of the backup set?