Are all your jobs OVERWRITE rather than APPEND? IF you append data, all BKF files in the "append family" share a common OPP, which is reset when the latest BKF file is closed, and as such none will ever be available for overwrite/reuse
Verify that the OPP for the media set(s) is set to 6 days
7 sets per file would refer to a total of drives on the media server, network shares, databases in one BKF file. if you ever got to 8, a new BKF file would be created, but with a 10GB size, this should be no problem, tho I would probably set it to 5GB instead, since if you ever get over 50 - say 50.5 or 51 GB, you will be wasting the rest of the 10GB in the 6th BKF file
If you have indeed filled the disk with APPEND files, you are going to need to retire some of the older ones manually before the jobs will start re-using the BKF files