James
MAILBOX & JOURNAL PARTITIONS
You can use robocopy without EV in backup mode.
Then use robocopy again with EV Services down or in Backup mode to copy the delta over..
Closed partitions should not provide overhead at all if you have shared partitions.
I'd recommend rollover by Gigabytes instead of age, but that's just my preference to have manageable "junks" of partitions for backup purposes.
The migration tab actually does not "migrate" the data in the way you think. It does migrate data to secondary storage like tape, which is generally a bad idea. (Just think about a Vault Cache rebuild where data is stored on tape.....)
INDEXES
Your current indexes won't "close" the same way as the partitions do.
When you close an index location, it means that Enterprise Vault does not create new indexes on this index location, but it will update already existing indexes. (You will have an index per archive), so you can't split a single archive index over multiple locations, and your closed index location is still used actively.
This means you would have to manually move the existing indexes (files), and then set the new index location in the VAC.
Hope this helps.
Cheers